As an integral part of any piping system, the pipe support system plays a critical role in ensuring the proper functioning of pipes. The purpose of these supports is to prevent sagging or bowing of the piping, reduce vibration and noise, and distribute the weight of the pipe evenly. However, pipe support failures can cause significant problems, including leaks, pipe breakage, and even the collapse of the entire system.
Here are four common pipe support failures and how to avoid them.
Overloading of Supports
Overloading of pipe supports can occur due to several reasons, such as misalignment of pipes, incorrect installation of supports, or changes in the pipe system. Overloading can cause the supports to deform, bend, or even break, leading to leaks and other issues.
It is crucial to ensure that the supports are installed correctly and in the right position to avoid overloading pipe supports.
Corrosion of Supports
Corrosion can occur due to exposure to moisture, chemicals, or other corrosive substances. Over time, the corrosion can weaken the supports, causing them to crack or break. It can also cause the pipe to become misaligned or bow, leading to overloading of the supports.
To prevent the corrosion of pipe supports, it is essential to choose the right material for the supports. Materials such as stainless steel, galvanized steel, and plastic-coated steel are resistant to corrosion and can provide long-lasting support to the piping system.
Improper Use of Supports
Another common reason for pipe support failure is the improper use of supports. This can occur when the supports are not designed or installed correctly or when they are used in the wrong application. For example, using a support designed for a horizontal pipe on a vertical pipe can cause the pipe to become misaligned, leading to support failure.
It is crucial to choose the right support for the specific application.
Inadequate Support Spacing
Inadequate support spacing is another common reason for pipe support failure. If the supports are spaced too far apart, the weight of the pipe may cause it to sag or bow, putting undue stress on the supports. On the other hand, if the supports are placed too closely, they may cause the pipe to become misaligned or bow, leading to the overloading of the supports.
Following industry guidelines for the specific piping system is essential to ensure adequate support spacing. These guidelines consider the pipe’s size and weight, the fluid being transported, and the temperature and pressure of the system.
By understanding the common reasons for pipe support failure and taking steps to prevent them, you can ensure your piping system’s proper functioning and longevity. Regular inspections, proper installation and use of supports, and following industry guidelines can all help prevent pipe support failure.
At DynaGard, we specialize in providing innovative solutions for pipe support and protection. Our team of experts can help you identify any potential issues with your piping system and provide customized solutions to prevent support failure. We offer a range of products, including pipe saddles, pipe shoes, and pipe hangers, designed to meet the specific needs of your system. Get in touch with us today for any queries or to order samples of our pipe protection products.